150-200 TPH Crushing Plant Delivered to Nigeria Quarry with PE600×900 Jaw Crusher & CS Cone Crusher

Project Overview: 150-200 TPH Aggregate Crushing Plant — Nigeria

Client: A privately owned quarry and aggregate production company based in Nigeria, supplying construction-grade sand and gravel to regional infrastructure projects.
Industry: Sand & Aggregate Production
Project Type: New production line installation replacing aging crushing equipment

The client, a well-established quarry operator in Nigeria, sought to modernize its crushing operations to keep pace with growing domestic demand for high-quality construction aggregates. The existing equipment suffered from frequent breakdowns, inconsistent output grading, and rising maintenance costs — all of which threatened the client's ability to fulfill supply contracts for ongoing road and building projects. After evaluating multiple suppliers, the client selected Shandong Peilan International Trade for a complete turnkey crushing and screening solution.

Equipment Configuration

Shandong Peilan's engineering team designed a balanced three-stage crushing circuit optimized for the local granite feedstock, targeting a rated capacity of 150–200 tons per hour with precise output grading:

Stage	Equipment	Model	Function
Primary Crushing	Jaw Crusher	PE600*900	Reduces blasted granite boulders (≤500mm) to 80–150mm
Secondary Crushing	Multi-Cylinder Cone Crusher	CS Series	Further reduces material to 10–40mm with cubical shape
Screening	Vibrating Screen	3YK1860	Three-deck classification into 0–5mm, 5–20mm final products

The PE600*900 jaw crusher serves as the primary workhorse, delivering a high reduction ratio with its deep symmetrical crushing chamber. The CS multi-cylinder cone crusher ensures secondary crushing with excellent particle shape — a critical quality requirement for concrete-grade aggregate. The 3YK1860 vibrating screen completes the circuit with efficient multi-deck separation, producing clean 0–5mm sand and 5–20mm gravel fractions.

Comprehensive Service Package

Beyond equipment supply, Shandong Peilan provided a full-spectrum support package tailored to the Nigerian operating environment:

Turnkey line configuration: Complete process flow design including feeder, crushers, screens, belt conveyors, and electric control system — all dimensioned for the client's site layout and production targets.
Complete machinery export: All equipment shipped in standard containers with rust-proof packaging and comprehensive shipping documentation for Nigerian customs clearance.
Spare parts package: A 12-month wear parts kit including jaw plates, cone liners, screen meshes, and bearings — shipped together with the main equipment to ensure zero-downtime maintenance.
Remote technical guidance: Video-assisted installation support, commissioning walkthrough, and operator training delivered via real-time communication, eliminating the need for costly on-site engineer dispatch.

Project Results & Performance Data

After installation and commissioning, the production line has delivered measurable improvements:

Performance Metric	Before (Old Equipment)	After (Peilan Solution)
Rated Capacity	80–100 TPH	150–200 TPH
Output Grading Consistency	Uneven, frequent oversized material	Uniform 0–5mm / 5–20mm fractions
Maintenance Frequency	Unplanned shutdowns every 2–3 weeks	Scheduled preventive maintenance only
Wear Part Life	Below industry average	30%+ improvement with genuine Mn18% liners

The client reported that the new crushing line has significantly reduced unplanned downtime, allowing continuous production to meet growing construction aggregate demand in the region. The uniform particle size distribution of output material has also enabled the quarry to expand its customer base to include ready-mix concrete plants that previously rejected its inconsistently graded products.

Key Success Factors

Right-sizing the equipment: PE600*900 + CS cone crusher combination perfectly matches the 150–200 TPH target, avoiding both under-capacity bottlenecks and over-capacity waste.
Genuine wear parts: High-manganese (Mn18%) jaw plates and cone liners withstand abrasive Nigerian granite, extending replacement intervals and lowering total cost of ownership.
Remote support efficiency: Real-time video guidance for installation and commissioning saved the client thousands of dollars in on-site engineering fees while ensuring correct equipment setup.

This successful project demonstrates Shandong Peilan International Trade's capability to deliver cost-effective, reliable crushing solutions to the West African market — where uptime, spare parts availability, and remote technical support are the defining factors for quarry profitability.